Restore performance. Eliminate downtime.

Stator Rewinds

When a motor falters, time isn't just money — it's everything. A failing stator can grind operations to a halt, bleeding productivity and profit. At Mawdsleys, we don’t just fix faults — we rebuild performance. Our stator rewind service is fast, precise, and engineered to the highest standard. Trusted by industries across the UK, we get you back up and running — without the wait.

Precision rewind. Proven results.

Our stator rewind process includes:

  • Comprehensive inspection and fault diagnosis

  • Removal of all faulty windings and wiring

  • Industrial-grade steam cleaning

  • Replacement of insulation paper and coil system

  • Precision rewind with top-spec copper wire

  • Full varnish treatment for durability and protection

  • Testing to industry standard before return to service

Need a replacement instead? If a rewind isn’t viable, we’ll source and supply a suitable stator to match your application — fast.

An image of the copper wires we use for rewinding
An image of one of our engineers rewinding an AC motor

Stator faults are predictable — if you know where to look.

Many rewind jobs we see could have been avoided with early intervention. That’s why we also help you understand the root cause. Here’s what we see most often:

  • Winding Failures: Caused by insulation breakdown. Often results in short-circuits and complete motor failure.

  • Mechanical Issues: Loose bearings, poor shaft alignment, and excessive vibration all reduce stator lifespan.

  • Thermal Stress: Overloads, blocked ventilation, and voltage imbalance break down insulation over time.

  • Environmental Damage: Dust, debris, humidity, and temperature extremes quietly destroy performance.

We’ll not only rewind your stator — we’ll help prevent the next failure before it starts.

This is why

1. Speed of service

Reducing your downtime is our main priority. That’s why, from the moment you call to the final report, we move fast. No delays. Just results.

2. High-quality service

With over 100 years experience, we’ve built a reputation on precision, excellence, and constant improvement. You expect the best—we deliver it.

3. One-stop shop

The vast experience of our staff, combined with our state-of-the-art workshop, provide us with flexibility. We do not only repair – we manufacture.

4. ATEX motors specialists

Repairing all types of ATEX motors. We are an AEMT Ex Registered Repairer recognised for our quality systems and professional repair standards.

Case Studies

ATEX Motor Rewinds FAQ

How do I know that my ATEX motor needs rewinding?

Indicators that your motor needs rewinding are: increased noise, frequent tripping of circuit breakers, increased energy consumption, increased temperature, and burning smell. Do not hesitate to give us a call, we can advise you over the phone.

How much does an ATEX motor rewind cost?

The cost of an ATEX motor rewind depends on the specific type and model you have. We service all types of electric motors and understand that downtime is expensive. Getting you back on track as fast as possible is our priority.

Contact Mawdsleys Today for Swift Motor Support